Spray Coat Running Track System

Table of Contents

Product Overview

The Spray-Coat EPDM Athletic Track System is a globally popular, high-performance porous running track solution, widely adopted for school sports fields, public fitness parks, professional training venues, and community athletic facilities worldwide. It features a dual-layer composite structure: a machine-laid SBR elastic base layer with full breathable and drainage performance, and a high-pressure spray-coated EPDM wearable top layer.
Constructed with premium virgin EPDM rubber particles and weather-resistant polyurethane resin through professional high-pressure airless spraying technology, the track delivers stable mechanical performance, excellent UV resistance, and superior anti-slip properties. Complying with international athletic venue standards and global environmental safety specifications, it serves as a cost-effective, durable, and all-weather sports surface for global commercial, educational, and public sports projects.

Product Structural Composition (Standard 13mm International Specification)

Structure Sequence: EPDM Spray Top Layer → SBR Elastic Base Layer → Primer Bonding Layer → Foundation Base
Polyurethane Primer Layer (0.2mm)
Adopts imported environmental single-component polyurethane primer, which penetrates and solidifies the asphalt or concrete base surface effectively. It seals dust, enhances bonding strength between the base and elastic layer, and prevents delamination, peeling, and hollowing issues, ensuring long-term structural stability for global outdoor venues.
Breathable SBR Elastic Base Layer (10mm)
Made of high-elastic SBR black rubber particles matched with international standard environmental adhesive, mechanically mixed and fully paved by professional pavers. The internal three-dimensional interconnected porous structure realizes full water permeability and air permeability, acting as the core shock-absorbing and buffering structure to adapt to various global complex foundation conditions.
EPDM Spray Wear-Resistant Top Layer (2.5–3.5mm)
Uses high-purity virgin EPDM rubber particles and outdoor anti-aging spray polyurethane glue. Adopts cross-direction high-pressure airless spraying (two times) for integrated molding. Rubber particles are firmly embedded in the resin layer, featuring high wear resistance, anti-slip performance, fade resistance, and anti-particle shedding. It is the core wearable and decorative surface layer for international standard tracks.
Professional Polyurethane Marking Layer
Equipped with international outdoor anti-yellowing track marking paint. The marking lines are straight, adhesive, friction-resistant, and aging-resistant, fully compliant with international athletics field line specifications, suitable for global official training and amateur competition venues.

Core Technical Parameters (International General Standard)

Sports Mechanical Performance

Test Item
International Standard Range
Product Typical Value
Shock Absorption
35%~50%
38%~44%
Vertical Deformation
0.6~3.0mm
1.2~2.0mm
Wet Slip Resistance (BPN)
≥47
52~62
Tensile Strength
≥0.4MPa
0.48~0.60MPa
Elongation at Break
≥40%
85%~130%
Flame Retardancy
Class 1 Flame Retardant
Class 1 Flame Retardant

Global Environmental Safety Standards

  • Compliant with EU REACH & RoHS environmental regulations, low PAHs, no carcinogenic substances
  • Zero detection of heavy metals (Lead, Cadmium, Mercury, Chromium), safe for students and athletes
  • Low TVOC and formaldehyde emission, low odor, fast ventilation, meets global campus public health standards
  • Solvent-free and non-irritating, suitable for closed and semi-outdoor sports venues worldwide

Material Specification Parameters

  • EPDM Top Particles: Virgin EPDM rubber, rubber content ≥30%, particle size 0.5–2mm, ultra UV & aging resistance
  • SBR Base Particles: 2–4mm high-elastic black rubber, high compression resistance and stable elasticity
  • Customizable Thickness: Standard 13mm, optional 8mm / 10mm / 16mm for different regional needs
  • Service Life: 8–12 years under standard maintenance, adapting to global outdoor all-weather use

Core Product Advantages (Global Market Adaptation)

Global All-Climate Adaptation, No Blistering & Delamination

The fully connected porous breathable structure solves the common problems of traditional closed tracks such as blistering, hollowing, and cracking caused by high temperature and high humidity. It adapts to global diverse climates — high-temperature tropical regions, rainy subtropical zones, dry temperate zones, and low-temperature cold regions. No strict waterproof requirement for the foundation, greatly reducing overseas foundation construction costs and site failure risks.

Advanced Spray Technology, Anti-Shedding & Ultra Durable

Different from traditional manual scattering tracks with easy particle falling and powdering, our high-pressure airless atomizing spraying technology realizes integrated bonding of EPDM particles and polyurethane resin. The particles are half-embedded and half-exposed, with super adhesion and friction resistance. It can withstand long-term spike shoe training and high-frequency sports use, maintaining intact surface structure for years, ideal for long-term overseas operation venues.

Virgin EPDM Material, Permanent Color & Anti-Aging

The top layer adopts 100% virgin EPDM rubber particles without recycled rubber impurities. With excellent UV resistance, oxidation resistance, and weather resistance, it avoids fading, whitening, powdering, and cracking caused by long-term outdoor sunlight, rain, and temperature difference changes. The color saturation remains stable all year round, meeting the high appearance and durability requirements of international sports venues.

Ergonomic Shock Absorption, Reduce Sports Injury

The dual-layer structure balances elasticity and hardness scientifically. The SBR base layer provides strong shock absorption, while the EPDM top layer offers stable anti-slip support. The sports mechanical parameters conform to international human sports engineering standards, effectively absorbing the impact of running and jumping, reducing knee and ankle joint damage. It is suitable for student teaching, daily fitness, and professional training scenarios worldwide.

International Grade Environmental Safety, Global Public Venue Certified

The whole system uses environmentally friendly polyurethane and virgin rubber raw materials, compliant with EU REACH, RoHS and global public venue environmental standards. No harmful volatile substances, low construction odor, fast odor dissipation, safe and eco-friendly. It can be safely used in international kindergartens, schools, and public sports centers with strict safety standards.

Fast Water Drainage, High Venue Utilization

Cooperated with the standard 0.3%–0.8% track slope design, the three-dimensional porous structure realizes rapid water penetration and drainage. No water accumulation after rain, and the venue can be quickly put into use again. It solves the problem of long-term venue suspension caused by rainy weather in coastal and rainy global regions, greatly improving venue utilization rate.

Mechanized Construction, Flat & High-Grade Overall Effect

Fully mechanized paving and spraying construction ensures uniform track thickness, high flatness, no gaps or height differences. The sprayed surface has uniform particle distribution and consistent color, with delicate and high-grade visual effect. Fast construction speed, short project cycle, suitable for large-scale overseas sports venue turnkey projects.

Low Maintenance & High Cost-Performance, Global Preferred Solution

The compact and dust-proof surface only needs daily water cleaning without complex maintenance. Local damage can be repaired by partial polishing and re-spraying, without overall demolition, greatly reducing later operation and maintenance costs. Compared with full-plastic tracks and prefabricated tracks, it has prominent cost advantages and stable performance, becoming the most cost-effective solution for global educational and public sports venues.

Global Application Scope

  • International primary & secondary schools, university standard 200m/400m athletics tracks
  • Professional sports training bases, athletic training venues
  • Urban public sports parks, community fitness running tracks
  • Enterprise public welfare sports venues, resort leisure sports facilities
  • International amateur competition warm-up tracks and auxiliary athletic areas

Standard International Construction Process

Base Cleaning & Polishing → Base Repairing & Leveling → Primer Coating → Mechanical Paving SBR Elastic Layer → Curing & Solidification → Surface Dust Removal → Double Cross High-Pressure EPDM Spraying → Overall Shaping & Curing → Precision Line Marking → Project Acceptance & Delivery

International Standard Maintenance Guidelines

1. The track can be fully used after 7 days of curing; no stepping or rolling during the curing period.
2. Daily cleaning adopts high-pressure water washing; prohibit strong acid and alkali corrosive detergents.
3. Prohibit heavy vehicles rolling and sharp objects cutting the track surface.
4. Do not spread snow melting salt directly in winter; clean snow manually to protect the surface.
5. Regularly clean porous impurities to maintain air permeability and drainage performance, extending the service life effectively.

EPDM Acid resistant test
EPDM corrosion resistant test
EPDM Friction resistance test
EPDM Friction resistance test2

UV & Anti-Ageing test

EPDM UV & Anti-Ageing test

Strength Performance Test

EPDM Strength performance test

Frequently Asked Questions

A: Our track system meets global mainstream venue standards and environmental regulations, including EU REACH, RoHS, and international athletic venue performance specifications. All sports mechanical indicators (shock absorption, vertical deformation, anti-slip performance) conform to universal international training venue standards, suitable for global school and public sports projects.

A: The spray-coat track features a breathable porous structure, no blistering or delamination in high-temperature and humid climates, and has lower requirements for foundation waterproofing. It offers higher cost performance, convenient partial repair, and strong global climate adaptability. Prefabricated tracks are mainly used for top-level professional competitions, with higher costs and stricter foundation requirements. The spray-coat type is the preferred solution for most overseas educational and public training venues.

A: The surface layer adopts 100% high-purity virgin EPDM rubber particles (rubber content ≥30%), no recycled rubber, no impurity powder. It features excellent UV resistance, fade resistance and aging resistance, avoiding yellowing, powdering and cracking problems of inferior recycled materials, and meets international environmental and durability requirements.

A: Yes. The all-weather breathable structure is suitable for tropical high-temperature rainy areas, subtropical humid zones, temperate dry regions and low-temperature cold zones. It maintains stable elasticity and flatness within the temperature range of -40℃ to 80℃, no blistering in summer, no brittle cracking in winter, adapting to diverse global climatic conditions.

A: Under standard construction and daily regular maintenance, the normal service life is 8–12 years. The integrated spray molding process ensures firm particle adhesion, effectively avoiding common problems such as particle shedding and surface damage, greatly reducing long-term replacement costs for overseas projects.

A: Absolutely safe. The whole system uses solvent-free environmentally friendly polyurethane and virgin rubber materials, with ultra-low TVOC and formaldehyde emission, no carcinogenic substances and heavy metal residues. It passes EU authoritative environmental tests, features low odor and fast volatilization, and is fully applicable to kindergartens, primary and secondary schools with strict safety standards worldwide.

A: No water accumulation. The three-dimensional interconnected porous structure cooperates with the standard 0.3%–0.8% field slope to realize rapid water penetration and drainage. After light rain, the venue can be dried and put into use within 1–2 hours; no waterlogging or muddy surface, ensuring high venue utilization.

A: Yes. The track supports partial targeted repair. For local scratches, wear or damage, only polishing cleaning and secondary targeted spraying are required, without overall demolition and repaving. It saves maintenance time and project cost, which is very suitable for long-term operation of overseas public venues.

A: We support customized multi-specification thicknesses according to regional project needs. The standard international conventional thickness is 13mm. Optional customized thicknesses include 8mm (light fitness venues), 10mm (conventional training venues), and 16mm (high-frequency professional training venues) to meet differentiated needs of different overseas projects.

A: Yes. We support customized EPDM surface colors (red, blue, green, gray and other conventional colors, as well as personalized custom colors). Meanwhile, we can strictly follow international athletic field marking standards to complete precise line painting, meeting the venue requirements of global amateur competitions, school teaching and daily training.

NJfeeling factory

With 20 years technical experience Million tons of product line currently the most advanced in China.With a wide range, good quality, reasonable prices and stylish designs, our products are extensively used in all kinds of ball games venues, such as schools,kindergartens, safety mats, gym, pedestrian bridges, parks, roads and other community activities, places of floor covering.

We are manufacturer of rubber flooring materials and PU binder. All of our products pass and get the certificate such as CE, ROHS,SGS, ISO, etc. Our products are exported to UK, Germany, Finland, Spain, Poland, Turkey, Saudi Arabia, UAE, Japan, Australia, USA,Canada, Colombia, etc over 40 countries.

Packing&Delivery

About Packing
25kg EPDM packed into one bag, 40bags on one pallet
About Delivery
Short delivery time (within 5 working days)

running track packing
running track sample

Our Services

Best Quality

We guarantee our product is 100% produced by our factory,all the product is with good material and strict quality control.

Competitive Price

We produce for many years,have reliable and long term relationship with raw material supplier,our machine is our fixed assets,the workers are experienced,we can control the cost better than other factories.

Technical support

As we are experienced factory,so there are many domestic projects find us,we have abundant experience in installation in 14 years.Enlist instruction will be provided to you once order from us.

Timely Service

Our sales personnel is 24 ours online,no time difference.

Free Samples

All the products can be provided free samples to customers.

Satisfactory After Service

We have 4 people team services for the after-sale and have strict rules and assessment to them.Any problems will be solved timely.

Professional Manufacturing

Professional Installation

Our professional team ensures high-quality, expert construction, effectively addressing common issues that arise during the process. With extensive experience and attention to detail, we deliver reliable solutions, ensuring smooth and efficient project completion every time.

red rubber binder mix step

EPDM Installation Tools

we also can supply Mixing machine, Paving machine, Spraying machine,Liner Machine,Heating Plate,Heating Roller,Hand trowel.

Virgin rubber3

High Quality Virgin Rubber

We using import virgin rubber like Dow chemical and Kelton

running track production line

Professional Production Line

Our product is custom-made for your color. Before we produce it in volume, we need to check that the color and quality are suitable for the demand.

Our Certifications

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