

Currently, the most common all-weather sports surfaces in China use polyurethane synthetic layers, which are widely recognized as the best option for sports facilities. These surfaces are highly praised by professionals in sports and education and are extensively used in schools (from universities to kindergartens), athletic tracks, fitness areas, and employee sports facilities in factories. They provide excellent shock absorption and protection for athletes and children while being cost-effective, making them ideal for schools, kindergartens, and residential communities.
Optimal Elasticity: Ensures comfortable running and jumping.
High Durability: Flat and long-lasting.
All-Weather Performance: Usable immediately after rain.
Easy Maintenance: Low upkeep costs, simple construction, and easy cleaning.
Safety: Slip-resistant and free from toxic substances.
Available for tennis, basketball, badminton, children’s playgrounds, and fitness areas, with two surface options:
Pigmented surface
EPDM surface
Polyurethane surfacing is a high-performance synthetic material known for its:
High strength & elasticity
Wear resistance & slip resistance
Aging resistance & strong adhesion
Aesthetic colors & uniform texture
Easy maintenance & natural appearance
Once installed, these synthetic sports surfaces are suitable for training, competitions, and fitness activities, providing an optimal environment for sports development.
Polyurethane surface layer (5-6mm)
Colored top-layer granules
a) Base Requirements: Must be laid on asphalt or concrete with a flat, stable, and strong foundation.
b) Surface Preparation: Must be clean and dry. After asphalt/concrete curing:
Summer: Minimum 3 days drying time
Winter: Minimum 10 days drying time
(Ensures strong adhesion between the synthetic layer and base.)
c) Construction Process:
Base material laying → Mechanical mixing → Manual paving → Manual leveling → Line marking
a) Surface Preparation
i. Remove all dust thoroughly.
ii. Grind down or remove any protruding objects.
b) Primer Application
Apply polyurethane adhesive in a single coat to enhance bonding between the synthetic layer and base.
c) Material Mixing & Paving
i. Mixing Area: Lay plastic sheets to maintain cleanliness.
ii. Container Prep: Clean lids before opening.
iii. Mixing Order:First add rubber granules, then polyurethane adhesive.
Pour adhesive into the center (not along edges) to ensure proper mixing.
iv. Scrape Residuals: Clean container walls to avoid uneven mixing.
v. Container Size: Must be 1.5x the material volume.
vi. Small Batches: Use a scale for accurate measurements.
vii. Mixing Time: 3-5 minutes with a mixer (left-right motion for even blending).
viii. Base Layer (Black Granules):
Mix ratio: 6:1 (granules:adhesive)
Paving: Compact and level.
ix. Top Layer (Colored):
Primer: Single-component polyurethane adhesive.
Mix ratio: 1:5 (adhesive:black granules + pigment powder)
Paving: Apply in desired colors.
x. Working Time After Mixing:
Summer: 30-45 minutes
Winter: 1-2 hours
Curing Time: 12-24 hours
Full Bonding Time: 7 days
xi. Container Shape: Use round containers (avoid square/rectangular ones to prevent uneven mixing).
d) Line Marking
Follow standard court dimensions or client specifications.
Must be done by professionals.
Use measuring tape & ink markers for accuracy.
Paint: Must be polyurethane 685 white paint.
Usage:
For sports training, competitions, and fitness only (no other purposes).
Initial Curing:
Allow 3-5 days after installation before use.
Edge Protection:
Avoid lifting edges; repair any damage immediately.
Avoid:
Vehicle traffic & heavy loads
Sharp objects (risk of cuts/scratches)
Chemical Safety:
Keep away from solvents, chemicals, cigarettes, and open flames.
Cleaning:
Regular water washing
Use detergent for oil stains.
Our products undergo various physical/chemical tests to test product quality, and only high-quality products can be used with confidence
UV & Anti-Ageing test
Strength Performance Test
Of course, we can send your free samples.
You can tell me your using place and colors you need.
The delivery time for your order is within 5 working days after we receive the prepayment.
Yes, Please let us know the thick you want, we will contact you.
Yes, we offer a complete set of construction tools for installing epdm flooring, including large paving machines, mixing machines, and hand tools for smaller areas.
With 20 years technical experience Million tons of product line currently the most advanced in China.With a wide range, good quality, reasonable prices and stylish designs, our products are extensively used in all kinds of ball games venues, such as schools,kindergartens, safety mats, gym, pedestrian bridges, parks, roads and other community activities, places of floor covering.
We are manufacturer of rubber flooring materials and PU binder. All of our products pass and get the certificate such as CE, ROHS,SGS, ISO, etc. Our products are exported to UK, Germany, Finland, Spain, Poland, Turkey, Saudi Arabia, UAE, Japan, Australia, USA,Canada, Colombia, etc over 40 countries.
About Packing
25kg EPDM packed into one bag, 40bags on one pallet
About Delivery
Short delivery time (within 5 working days)
We guarantee our product is 100% produced by our factory,all the product is with good material and strict quality control.
We produce for many years,have reliable and long term relationship with raw material supplier,our machine is our fixed assets,the workers are experienced,we can control the cost better than other factories.
As we are experienced factory,so there are many domestic projects find us,we have abundant experience in installation in 14 years.Enlist instruction will be provided to you once order from us.
Our sales personnel is 24 ours online,no time difference.
All the products can be provided free samples to customers.
We have 4 people team services for the after-sale and have strict rules and assessment to them.Any problems will be solved timely.
Our professional team ensures high-quality, expert construction, effectively addressing common issues that arise during the process. With extensive experience and attention to detail, we deliver reliable solutions, ensuring smooth and efficient project completion every time.
we also can supply Mixing machine, Paving machine, Spraying machine,Liner Machine,Heating Plate,Heating Roller,Hand trowel.
We using import virgin rubber like Dow chemical and Kelton
Our product is custom-made for your color. Before we produce it in volume, we need to check that the color and quality are suitable for the demand.
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